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Wire rope tension sensors

Indirect load measurement via the lateral deflection of a wire rope. Mountable on an existing hoist rope after the fact, without breaking or opening it.

Wire rope tension sensor M-0046, detail view of the clamping bodies and deflection on the wire rope
Type M-0046

Retrofittable without breaking the rope. For rope diameters 6–36 mm and loads up to 200 kN, manufactured from stainless steel.

Rope diameter
6…36 mm
Rope load
5…200 kN
Output
~1.5 mV/V
IP rating
IP 65
Material
Stainless steel
Operating temp.
−25…+70 °C
Operating principle

Measurement principle

The wire rope tension sensor measures force indirectly via the lateral deflection of the rope: two clamping bodies fix the rope in place while a central body deflects it by a defined amount. The resulting restoring force is captured by four strain gauges (SG) and output as a bridge signal.

Installation does not require the rope to be opened or interrupted. The sensor is clamped to the side of the rope and is operational within minutes. This makes the type M-0046 particularly suited for retrofitting to existing hoist ropes.

Technical data

Technical data

M Mechanical
Rope diameter
6…36 mm
Rope load
5…200 kN
Material
Stainless steel
Operating temp.
−25…+70 °C
Operating temp. (opt.)
−40…+80 °C
E Signal & Connection
Output
SG bridge ~1.5 mV/V
Connection
Fixed cable
Connector (opt.)
M12
IP rating
IP 65 (EN 60529)
C Options & Approvals
ATEX certification
on request
Extended temp. range
−40…+80 °C
Accessories
Mounting hardware

Datasheet: on request

Applications

Application examples

Related products

Other force transducers

Tension links
Tensile force measurement in ropes and chains, rated loads 5 to 2 500 kN.
Load pins
Force measurement in existing pin joints without modifying the host structure.
Strain transducers
Retrofit measurement on beams and frames using clamp mounting.
Enquiries

Enquiry

Retrofit on an existing hoist rope or new design. We’ll help with selection and commissioning. Get in touch.